Page 98 - 《橡塑技术与装备》英文版2026年2期
P. 98

HINA R&P  TECHNOLOGY  AND EQUIPMENT




           protecting personal safety. In production equipment, there   the specific requirements for equipment lubrication. With the
           are primarily mechanical safety protection devices, electrical   development of modern equipment management technology,
           safety protection devices, and electromechanical hybrid safety   the lubrication management rules have been upgraded,
           protection devices. Widely used devices include protective   requiring the implementation of "eight fixations and three
           covers, protective railings, protective nets, emergency stop   filtrations". The "eight fixations" include fixation of position,
           buttons, emergency stop switches, emergency stop pull cord   fixation of point, fixation of quality, fixation of quantity,
           switches, locking devices, emergency braking devices, buffers,   fixation of time, fixation of personnel, fixation of method, and
           limiters, load limiters, safety plates, monitoring systems,   fixation of table. The "three filtrations" include oil receiving
           audible and visual alarms, safety light curtains, safety light   filtration, transfer barrel filtration, and refueling filtration. The
           barriers, safety doors, and so on. Different safety protection   specific content of the "eight fixations" is as follows:
           devices are selected for equipment based on its structural type   Positioning - Identify the lubrication points of each
           and operating state. In the operating procedures, listing the   unit and provide clear guidance for locating these points.
           safety protection devices of the equipment helps operators   Locating - Determine the specific lubrication points within
           and maintenance personnel understand and properly use the   the lubrication areas of the equipment, which is a fundamental
           safety protection devices. This part is usually compiled in a   requirement for equipment lubrication management. Quality
           tabular format, with the header defined as a safety protection   - Ensure the variety and quality of lubrication materials,
           device list. The items mainly include: name of safety device,   as this is a prerequisite for ensuring effective equipment
           installation location, control part, safety function, and integrity   lubrication. Quantity - Apply, replenish, or change lubrication
           standard. The format of the safety protection device list is   oil according to the specified quantity. Timing - Refuel or
           shown in table 1.                                 change oil according to the specified oil change times indicated
                 Table 1  List of Safety Protection Devices  on the lubrication cards and charts. Personnel - Clarify the
             Name of   Installation      Safety              responsibilities of relevant personnel for equipment lubrication
            safety device  location  Control part  function  Intact standard
                                                             work. Method - Define the methods for refueling, changing oil,
                                                             and cleaning oil tanks by relevant personnel. Table - Develop
           5  Equipment lubrication regulations              lubrication charts, lubrication record sheets, and lubrication oil
               The equipment lubrication regulations are distilled from   change record sheets for each unit. The prescribed format for
           the equipment lubrication management system and embody   equipment lubrication is shown in table 2.

                                          Table 2 Equipment Lubrication Regulations
                                           Oil products  Quantitative standard  Cycle
                           Part/Lubrication Point                                Person in charge
                                            Name        Brand No   Come on  Replace

           6  Equipment operation status inspection              According to the equipment lubrication standard
               The equipment inspection standards specify the   requirements, it is necessary to specify the parts, contents,
           requirements for both static and dynamic inspections of   standards, and methods for operators to check the lubrication
           equipment. The inspection before operation mentioned earlier   status of various parts of the equipment to prevent equipment
           is actually the static inspection requirement for equipment,   wear and tear. The equipment lubrication inspection parts
           while the inspection of equipment operating status is the   include but are not limited to the following aspects. First, the
           dynamic inspection requirement. The inspection of equipment   working status inspection of the automatic lubrication system.
           operating status mainly includes two aspects: the inspection of   Second, the inspection of mechanical transmission parts, such
           equipment lubrication status and the inspection of equipment   as gear transmission, chain transmission, worm gear and worm
           operating status.                                 transmission, gear and rack transmission, cam mechanism,
           6.1  Equipment lubrication status inspection      ratchet mechanism, crank and connecting rod mechanism,


           ·54·                                                                           Vol.52,No.2
   93   94   95   96   97   98   99   100   101   102   103