Page 94 - 《橡塑技术与装备》英文版2026年2期
P. 94

HINA R&P  TECHNOLOGY  AND EQUIPMENT




           signal prompts), electrical interlocking devices, and other   the automatic grease lubrication system meets the periodic
           electrical safety protection and warning devices are complete,   lubrication consumption standard. The manual lubrication parts
           intact, and securely and reliably installed. Fourth, inspect the   are well lubricated. Twelve, check the cleanliness and hygiene:
           power medium system: check whether the system delivery   check whether there are foreign objects and dust inside the
           pipelines and accessories (valves, metering instruments, etc.)   equipment to avoid affecting the normal use of the equipment,
           have any leaks, damage, or rust, and whether the installation   ensuring the health of the operating personnel and the long
           is reliable. Check whether the pressure, temperature, and flow   service life of the equipment. Thirteen, check the operating
           of the supplied medium meet the process indicators. Fifth,   environment: check whether there are obstacles and flammable
           inspect the power supply and electrical circuits: check whether   materials around the equipment, whether there are foreign
           the power supply voltage is within the error range, whether the   objects between the relative rotating parts of the equipment,
           power switches and electrical circuits are normal, and whether   and whether there are foreign objects inside the machine body.
           there are any hidden safety hazards such as illegal parallel   Check whether there are obstacles and covering items within
           connection, burnout, or interface leakage. Check whether the   the travel range of the moving parts. Fourteen, conduct a trial
           voltage and current meters display normally, and whether   operation check. Mainly check the stability of the equipment,
           the power indicator light is on. Sixth, inspect the mechanical   whether the operation is normal, and whether there are
           transmission device: check whether the appearance, installation   abnormal noises, faults, and other adverse conditions.
           connection, and performance of the prime mover (such as   4.3  Equipment operation requirements
           motor), transmission device (coupling, reducer/gearbox, chain   4.3.1  Preparations for power-on
           drive, V-belt drive, etc.), and actuator (such as roller, flat belt,    The preparation work for startup involves setting
           rotating body, etc.) meet the technical standard requirements.   or adjusting various structures, devices, functions, and
           Seventh, inspect the hydraulic system: check whether the   parameters of the equipment to their operational states before
           hydraulic components and accessories are intact, whether the   the equipment inspection is completed and the equipment is
           pipelines have any leaks, whether the oil quality meets the   allowed to be turned on for operation. This preparation work
           quality requirements, whether the oil level reaches the standard   includes, but is not limited to, the following aspects: First,
           height, and whether the cooling device meets the operating   adjust electromechanical control devices such as operating
           requirements. Eighth, inspect the pneumatic system: check   handles, locking devices, interlocking devices, safety pins, and
           whether the system delivery pipelines and accessories (valves,   manual/automatic switchers to place them in a standby state
           metering instruments, safety valves, etc.) have any leaks,   before operation. Second, turn on the power supply system first
           damage, or rust, whether the safety valve operates reliably, and   and then the power supply. When supplying power, operate
           whether the air pressure and cleanliness meet the standards.   in the order of the distribution cabinet, control cabinet, and
           Ninth, inspect the cooling system: check whether the cooling   operation cabinet. Third, power on the computer, start it to
           water pipeline is unblocked, whether the pressure, flow rate,   enter the operating system, run the production program, and
           and temperature meet the standards, and whether the control   check whether signal communication, data transmission, and
           valves, pipelines, and usage parts have any leaks. Tenth, inspect   automatic control are normal. Fourth, start the lubrication
           the control system: check whether the appearance is intact and   system, check the operation status of the oil pump, and
           the markings are correct. Check the interior of the cabinet for   ensure that the oil supply pressure and flow rate are normal.
           integrity, sealing, environment, markings, and cable status.   The oil dispenser and lubrication oil circuit should be free of
           Check the components inside the cabinet for tightness, no   blockages, all parts should be well lubricated, and there should
           damage, firm and reliable wiring, flexible action, no abnormal   be no oil leakage. Fifth, start the hydraulic system, check the
           smell, and reliable grounding. Eleven, check the lubrication   operation status of the oil pump, and ensure that there are no
           system: check whether the storage volume in the oil tank of   noises or howls. The oil supply pressure and flow rate should
           the automatic thin oil lubrication system and the oil barrel of   meet operational requirements. The oil pump, control valve,


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