Page 72 - 《橡塑技术与装备》英文版2026年2期
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HINA R&P  TECHNOLOGY  AND EQUIPMENT




                                                                 By reading and fitting the three sets of mold clamping
                                                             force-displacement data obtained through manual mold
                                                             opening and closing, the data is input into the configuration
                                                             software. The least squares method is used to obtain the mold
                                                             clamping force-displacement curve data. The screen script
                                                             will obtain the target position corresponding to the target mold
                                                             clamping force based on the mold clamping force-displacement
                                                             curve. The automatic mold adjustment program will compare
                                                             the current position value with the target position value based
                                                             on the target position, drive the mold adjustment motor, adjust
                                                             the current position to approach the target position, and thus
                                                             achieve the one-click mold adjustment function.
                                                             3.3  Key electrical procedures
            Figure 5 Flowchart of mold adjustment for curing press  3.3.1  Clamping force-displacement curve

                                                                 Figure 7 shows the mold clamping force-displacement
               Figure 6 shows the control interface for automatic mold
           adjustment of the curing press. The interface requires setting   curve script. By obtaining three sets of mold clamping force
                                                             and displacement information through mold opening and
           parameters including the number of teeth on the large gear,
                                                             closing, the data is input into the automatic mold adjustment
           the number of teeth on the small gear, the thread pitch, the
                                                             control system. The fitted data is read and substituted into
           maximum mold clamping force, and the target mold clamping
           force information. By inputting these information into the   equations (4) and (5). Using configuration software, a least
                                                             squares method script is written to calculate the coefficients
           system interface and writing them into the PLC, the PLC will
                                                             of the linear equation, thus creating a mold clamping force-
           obtain the relationship between the rotary encoder's turn signal
           and the mold position according to formula (1). Since the   displacement visualization curve in the control interface. The
                                                             interface script can also calculate the target position based on
           rotary encoder directly measures the rotation information of
                                                             the user-set target mold clamping force, write the value into
           the mold adjustment motor, knowing the relationship between
           the rotary encoder's turn signal and the mold position means   the PLC's automatic mold adjustment control system, read the
                                                             current position from the PLC in real time, and calculate the
           knowing the relationship between the mold position and the
                                                             current mold clamping force, achieving efficient and visual
           number of rotations of the mold adjustment drive motor. The
           program will upload the current position information to the   human-machine interaction.
           interface in real time.












                                                                Figure 7 Clamping force-displacement curve script

                                                             3.3.2  Automatic mold adjustment
                                                                 Figure 8 shows the automatic mold adjustment program.
           Figure 6 Automatic mold adjustment control interface of   After pressing the automatic mold adjustment button, the
                             curing press
                                                             automatic mold adjustment completion status signal is

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