Page 71 - 《橡塑技术与装备》英文版2026年2期
P. 71

MACHINERY AND MOLD




                                                                mold clamping force. All of these are achieved through efficient
                               NΣx i y i −Σx iΣy i
                                           a= ΣNx i −(Σx i ) 2                              (4)  visualization and human-computer interaction implemented
                                    2
                                 2                              by the configuration software. The human-machine interface
                           Σy iΣx i −Σx iΣx iΣy i
                               b=                                        (5)
                                       2
                                  2
                              NΣx i −(Σx i )                    software is developed using Huafu Kaiwu controX industrial
                                                                configuration software, which is a cross-platform general-
                  Therefore, by manually opening and closing the mold to   purpose configuration software. This software has the
              obtain the three sets of mold force and displacement values,   advantages of good stability, high operational efficiency, simple
              substituting them into equations (4) and (5) can yield the   and efficient functional module configuration, etc. It includes
              functional relationship of the mold force-displacement curve,   an efficient database system, good openness and portability, a
              thus obtaining the curing press mold force-displacement curve.  simple and efficient scripting system, an embedded rich and
                                                                easy-to-use function library, and components such as plugins,
              3  Electrical design                              graphics elements, and functions based on an open architecture
              3.1  Electrical design tools                      design that are easy to extend. It can handle relatively complex
                  In this article, the core of the electrical part in the   data operations with large amounts of data, and is not prone to
              intelligent transformation of the curing press lies in the   overflow.
              application of Programmable Logic Controller (PLC) and   3.2  Electrical principle
              configuration software. The PLC is responsible for reading   The electrical design of the automatic mold adjustment
              encoder data, calculating the current position of the mold   control system for the curing press is suitable for the same
              based on the mechanical displacement relationship in the   mold. With one-time data fitting, the required mold clamping
              mold adjustment mechanism, comparing it with the target   force can be obtained by inputting the target mold clamping
              position, and controlling the action of the mold adjustment   force subsequently, achieving the automatic mold adjustment
              motor. The PLC design software used is Mitsubishi GX   function. After changing the mold, it is necessary to run the
              Works3, an advanced programming software developed   mold adjustment program. Figure 5 shows the mold adjustment
              by Mitsubishi Electric. It is an engineering software that   process flowchart of the curing press. Start the mold adjustment
              integrates programming, simulation, intelligent function unit   program, reset the set parameters, and then manually open and
              configuration, and other functions, providing users with an   close the mold to obtain the mold clamping force-displacement
              efficient engineering environment, improving development   curve data and write it into the PLC program. Customers can
              efficiency, and reducing development costs. The software   set the required mold clamping force (target mold clamping
              supports multiple programming languages, with LAD language   force) for the current equipment on the screen based on the
              (ladder diagram) primarily responsible for implementing   generated mold clamping force-displacement curve. After
              complex control logic and process control, supplemented by   pressing the automatic mold adjustment button, the mold
              the embedded structured ST language for simple and data-  adjustment motor will automatically operate, enabling the
              light arithmetic operations and data processing, achieving the   equipment to automatically adjust the mold to the target
              use of different programming languages in the same project   position corresponding to the mold clamping force, achieving
              and leveraging the respective advantages of LAD and ST   the one-click automatic mold adjustment function. If the mold
              languages.                                        remains unchanged and only the target mold clamping force
                  The configuration software is responsible for visualization   is changed, that is, in the case where a mold clamping force-
              and human-computer interaction functions. It reads data in the   displacement curve already exists, it is only necessary to
              automatic mold adjustment control system, creates a visual   change the target mold clamping force in the set parameters
              curve of mold clamping force-displacement, calculates the   and then press the automatic mold adjustment button to achieve
              target position based on the target mold clamping force, and   one-click automatic mold adjustment.
              reads the current position through PLC to calculate the current

              Vol.52,2026                                                                            ·27·
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