Page 72 - 《橡塑技术与装备》2026年2期
P. 72
橡塑技术与装备
HINA R&P TECHNOLOGY AND EQUIPMENT
能通过模具。试验数据显示在相同的挤出温度下,其 企业在选择胎面挤出模具结构形式时,需要全面考虑
生产效率相比常规模具降低了 6.65%。这一结果明确 胶料配方、产品类型以及生产需求,以实现质量稳定
表明,在生产效率方面,常规模具要优于加厚模具。 性与成本管控的双重提升,从而在质量与成本之间找
到一个最佳的平衡点。
3 结语
本文通过系列的试验与数据分析,系统而深入地 参考文献 :
[1] 柳青等 . 全钢载重子午线轮胎胎冠全息气泡的原因分析与解决
探讨了不同结构形式的轮胎胎面挤出模具对轮胎整体
措施 [J]. 轮胎工业,2024,44(4):242-244
质量的具体影响。研究结果显示,加厚模具在提升轮 [2] 张志坚,李永建,等 . 全钢载重子午线轮胎肩空脱层原因分析
胎胎面半成品部件的气孔率管控、复合强度与黏合力、 与解决措施 [J]. 橡胶科技,2024,22(2):98-100.
[3] 雷振等 . 全钢载重子午线轮胎胎面挤出质量缺陷原因分析及解
厚度与重量稳定性以及制品表面黏性方面,均展现出
决措施 [J]. 橡胶科技,2024,22(9):524-527.
了显著的优势,对轮胎的综合性能产生了积极的促进
[4] 劳龙龙,等 . 轮胎胎面翼胶挤出破边问题改善方法的研究 [J].
作用。但与此同时,加厚模具在提升质量的同时,也 橡胶科技,2022,20(3):144-146.
带来了一定程度上的生产效率降低。因此,轮胎制造
A brief analysis of the impact of extruder die structure on the quality of
extruded products
Wan Jiyue, Zhang Lianzhou, Zhang Zhijian
(Binhu Coal Mine of Zaozhuang Mining (Group) Co. LTD., Zaozhuang 277000, Shandong, China)
Abstract: This article explores the characteristics of various mold structures in extruders through tread
extrusion experiments, and meticulously analyzes the profound impact of these different mold types on the
overall performance of extruded products. By comparing and analyzing experimental data, the performance
metrics of conventional die molds and thickened die molds in extrusion operations are examined. Based on
this, a systematic evaluation is conducted on the control of porosity, enhancement of composite viscosity,
optimization of thickness uniformity, improvement of surface adhesion, and promotion of overall production
efficiency achieved by these two types of molds. The research results show that when the tread structure form
is well matched with the selection and design of die molds, it can significantly improve the qualification rate
and production rate of extruded products, thereby comprehensively upgrading product performance while
generating profits for enterprises.
Key words: thickened mold; compactness; adhesive force; quality uniformity; efficiency
(R-03)
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