Page 80 - 《橡塑技术与装备》英文版2026年2期
P. 80

HINA R&P  TECHNOLOGY  AND EQUIPMENT




           convenient debugging methods. Now, we will introduce the   and there is no need to move the marker during subsequent
           specific debugging process.                       calibration.
                                                                 (2) The debugging device is primarily designed to
           1  Structural design and construction             simulate the working conditions of a tire building machine. It
           design                                            is equipped with a lateral movement mechanism for horizontal
           1.1  Mechanism design of tooling                  movement, a contraction and expansion mechanism for
               Regarding the purpose of debugging the laser marker, it   controlling the calibration distance, and a directly observable
           is primarily to provide precise dimensional reference for the   drum surface assembly. These three mechanisms are
           laser marker during the operation of the building machine.   sequentially connected, with the first two primarily responsible
           Therefore, the design of the debugging tooling should   for controlling the debugging position. The drum surface
           strive to replicate the actual working conditions of the laser   tooling can better simulate the shape of the forming drum on
           marker as closely as possible. This debugging tooling mainly   the building machine.
           consists of an installation frame and a debugging device. The   (3) The lateral movement mechanism is primarily used
           installation frame is used to mount the laser marker, with the   for horizontally moving the debugging device. Its base is
           installation surface forming a 45° angle with the horizontal   connected to the ground, and an adjustable mechanism for
           plane and parallel to the debugging frame. The calibrated   horizontal and longitudinal movement is set up on it. The
           marker is projected obliquely downward at a 45° angle onto   moving part uses linear guide rails for guidance and a ladder-
           the debugging device, simulating the positional relationship   type screw rod for transmission. A handwheel is set at the
           between the gantry frame of the building machine and the   end for manual position adjustment (see Figure 2). Other
           forming drum, as shown in figure 1.               similar guiding and transmission mechanisms can also be
                                                             used, or a motor can be selected to provide power instead of
                                                             the handwheel. When the laser marker is fixed, the lateral
                                                             movement mechanism can be moved to align the laser light
                                                             line with the frame's marking scale.








                   Figure 1 Schematic diagram of tooling

               The characteristics of the laser marker debugging tooling
           are as follows:
               (1) The mounting bracket is primarily used for installing
                                                              Figure 2 Lateral movement mechanism and expansion/
           the laser marker. Its bottom is equipped with a mechanism for   contraction mechanism
           adjusting the levelness, and there are two connecting pieces
           on it for mounting the laser marker. These two connecting   (4) The expansion and contraction mechanism is installed
           pieces are identical, ensuring consistency in their design and   on the moving part of the horizontal movement mechanism,
           processing. The mounting surface for connecting with the   primarily used to control the calibration distance. The
           laser marker needs to be coplanarly processed. A baffle is set   expansion and contraction direction is parallel to the laser light
           at the bottom of the connecting piece to limit the installation   line, allowing for the simulation of light projection within a
           position of the laser marker. During debugging, simply install   certain measurement range. Similar to the horizontal movement
                                                             mechanism, the expansion and contraction mechanism also
           the marker close to the baffle to control its installation position,


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